Reaktörler

Reaktörler

Industrial reactors are process equipment designed to enable the safe and efficient execution of chemical reactions under controlled conditions of temperature, pressure, and agitation.

At MAXWOR, we design and manufacture project-specific reactor solutions—including batch, semi-batch, and continuous types—for applications in the chemical, petrochemical, pharmaceutical, food, and specialty process industries.

Reactors lie at the heart of numerous critical production processes, ranging from chemical synthesis and polymerization to crystallization and fermentation; consequently, product quality and process safety depend directly on their design.

Teknik Özellikler

  • Reactor systems are designed by taking into account reaction kinetics, heat generation (exothermic/endothermic), phase transitions, and viscosity changes.
  • Solutions are provided for homogeneous, heterogeneous, and catalytic reactions, ensuring safe operation under high-pressure and vacuum conditions.
  • Heat transfer is controlled through jacketed vessels, half-pipe coil jackets, or internal coil systems, while homogeneous product consistency is achieved using advanced mixing systems (propeller, turbine, anchor, etc.).
  • With PLC and automation integration, temperature, pressure, pH, and agitation speed are precisely controlled, maximizing process stability and production efficiency.

Tasarım & Malzeme

  • Each reactor is engineered based on pressure, temperature, fluid properties, and specific process requirements using detailed engineering calculations.
  • A wide range of material options, including AISI 304 / 316L / 316Ti, 904L, duplex stainless steel, Hastelloy, and glass-lined construction, ensures excellent corrosion resistance and chemical compatibility.
  • All design processes are carried out in compliance with PED, CE, ASME, and AD 2000 standards.
Reaktörler
  • During the manufacturing process, quality is ensured through CNC forming, TIG/MIG/SAW welding, non-destructive testing (NDT), pressure testing, and surface finishing processes.
  • As part of our turnkey solutions, installation, automation, and commissioning are provided as integrated services, delivering long-lasting, safe, and highly efficient reactor systems.

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