Externally Pressurized Expansion Joint

MAXWOR externally pressurized expansion joints are special metal bellows solutions designed to safely absorb large axial thermal expansions occurring in high-pressure pipeline systems. Thanks to its design, the internal fluid pressure is applied externally to the bellows in a controlled manner, minimizing the risk of bellows buckling.

Compared to standard axial expansion joints, these systems provide significantly higher movement capacity and are therefore especially preferred in long pipeline systems and high-pressure process applications.

They offer a reliable and long-lasting solution in power plants, refinery facilities, petrochemical applications, and high-temperature process lines.

Technical Specifications

Design and Operating Principle

In externally pressurized expansion joints, the metal bellows structure is designed so that internal pressure provides external support to the bellows. This special construction minimizes bellows instability and buckling risks under high pressure.

The system is optimized to safely absorb large axial movements. Single-bellows or double-bellows design options allow solutions tailored to different movement and pressure requirements.

Manufactured with flanged or weld neck connections, these expansion joints are engineered for use in guided or anchored piping systems.

Performance Advantages

  • Ensures safe operation under high pressure
  • Provides large axial movement capacity
  • Minimizes bellows buckling risk
  • Reliable solution for long pipeline systems
  • Suitable for high-temperature applications
  • Long service life
  • High reliability in critical process applications
  • Ideal solution for energy and process facilities

Operating Values

Operating Pressure

  • Maximum 100 bar
  • (depending on DN size, bellows geometry, and design)

Operating Temperature

  • -196°C / +600°C
  • (depending on bellows and body material)

Movement Capabilities

  • Axial Movement: ±50 mm – 300 mm
  • Lateral Movement: Not applicable
  • Angular Movement: Not applicable

Note: Externally pressurized expansion joints are designed exclusively for axial movement absorption and must be used with proper anchor points and pipe guiding systems.

Design & Material

In externally pressurized expansion joints, the bellows structure is designed to provide high pressure resistance, stable operation, and long fatigue life. Special casing and support structures are used to safely absorb large axial movements.

Bellows Materials

  • AISI 304
  • AISI 316 / 316L
  • AISI 321
  • AISI 310S
  • Inconel 625 / 718
  • (for high temperature and high pressure applications)

Pressure Casing / Housing

  • Carbon steel
  • (P235GH, P265GH, ASTM A516 Gr.70)
  • Stainless steel (optional)

Connection Options

  • Flanged connection
  • Weld neck connection

Optional Design Features

  • Internal liner
  • Movement limiting stops
  • Multi-ply bellows design
  • External protective coating
  • Special high-pressure solutions

Production is project-specific and optimized according to operating pressure, temperature, movement range, fluid type, and pipeline design.

Applications

  • High-pressure steam lines
  • Power plants
  • Refinery and petrochemical facilities
  • Long straight pipeline systems
  • Systems with large thermal expansion
  • Critical process applications

Documents

Quotation Form