PTFE Metal Expansion Joints

MAXWOR PTFE metal expansion joints are special expansion systems developed for highly corrosive applications, where the internal surface of metal bellows is lined with PTFE (Teflon) to provide superior chemical resistance.

The mechanical strength of the metal bellows combined with the superior chemical and corrosion resistance of PTFE provides safe and long-lasting operation in processes involving aggressive fluids.

Thanks to the PTFE liner, the fluid-contact surface becomes smooth, reducing friction and minimizing scale or deposit formation. These properties make it widely preferred in chemical, petrochemical, pharmaceutical, food, and water treatment facilities.

Technical Specifications

Design and Operating Principle

In PTFE metal expansion joint designs, the internal surface of the metal bellows is lined with PTFE. While the metal bellows absorbs axial, lateral, and angular movements in the system, the PTFE liner provides high chemical protection against the conveyed fluid.

Thanks to the PTFE liner, direct contact between aggressive chemicals and the metal surface is prevented, significantly increasing the service life of the expansion joint in corrosive environments.

Flanged or weld neck connection options are available, and the systems are optimized for chemical process applications.

Performance Advantages

  • High resistance to corrosive and abrasive fluids
  • Long service life in chemical environments
  • Low-friction internal surface
  • Reduces scaling and deposit formation
  • Safe and leak-free operation
  • Usable across a wide temperature and pressure range
  • Maintains the mechanical strength advantages of metal bellows
  • Ideal solution for chemical process applications

Operating Values

Operating Pressure

  • Maximum 25 bar
  • (depending on DN size, PTFE liner thickness, and design)

Operating Temperature

  • -50°C / +200°C
  • (depending on PTFE liner limits)

Movement Capabilities

  • Axial Movement: ±10 mm – 50 mm
  • Lateral Movement: ±10 mm – 80 mm
  • Angular Movement: ±3° – 8°

Note: The PTFE liner does not provide mechanical strength. Pressure and movement loads are carried by the metal bellows structure.

Design & Material

In PTFE metal expansion joint designs, the metal bellows structure is optimized to provide high mechanical strength, while the PTFE liner is applied to ensure maximum chemical resistance.

Bellows Materials

  • AISI 304
  • AISI 316 / 316L
  • AISI 321

PTFE Liner Options

  • Virgin PTFE
  • Antistatic PTFE (optional)

Connection Elements

  • Carbon steel flanges
  • (ASTM A105, P235GH)
  • Stainless steel flanges (optional)

Optional Design Features

  • Liner-supported internal guide
  • Multi-ply metal bellows design
  • Vacuum support rings
  • External protective coating
  • Special chemical process solutions

Production is project-specific and optimized according to operating pressure, temperature, chemical fluid type, movement range, and process conditions.

Applications

  • Chemical and petrochemical plants
  • Acid and alkali pipelines
  • Process industries
  • Pharmaceutical and food industry
  • Wastewater and chemical treatment facilities
  • Systems handling corrosive fluids

Documents

Quotation Form