Unlimited Metal Expansion Joints

MAXWOR unlimited metal expansion joint solutions are custom-engineered metal bellows systems developed for special applications where standard expansion joint designs are insufficient. Movement capacity, dimensions, connection types, and structural configuration are fully optimized according to process requirements.

These systems offer maximum design flexibility for high engineering-demand applications in energy, petrochemical, heavy industry, and specialized process systems. They provide reliable performance in pipelines involving high pressure, high temperature, and complex movement combinations.

For applications that cannot be solved with standard catalog products, project-specific engineering ensures safe, long-lasting, and optimized expansion joint solutions.

Technical Specifications

Design and Operating Principle

Unlimited metal expansion joint designs are developed through project-specific calculations and engineering analysis to accommodate combined axial, lateral, and angular movements.

Single-bellows, multi-bellows, or specially geometrically designed bellows structures ensure controlled absorption of thermal expansion, vibration, and mechanical loads within the system.

Flanged, weld neck, or custom connection types can be manufactured, and each system is optimized according to operating pressure, temperature, fluid type, and movement requirements.

These expansion joints provide reliable and long-lasting performance in critical process lines operating under high temperature and high pressure conditions.

Performance Advantages

  • Provides custom solutions for applications that cannot be solved with standard products
  • Maximum design flexibility
  • Capable of large movement ranges
  • Fully tailored to process conditions
  • High safety and long service life
  • Optimized pressure, temperature, and movement performance
  • Wide range of material and connection options
  • Reliable performance in critical process applications

Operating Values

Operating Pressure

  • Vacuum – 150 bar
  • (depending on DN size, bellows geometry, and design)

Operating Temperature

  • -196°C / +700°C
  • (depending on material selection)

Movement Capabilities

  • Axial Movement: ±10 mm – 500 mm
  • Lateral Movement: ±10 mm – 300 mm
  • Angular Movement: ±2° – 20°

Note: In unlimited metal expansion joint solutions, all operating values are calculated on a project basis and are not limited by standard catalog constraints.

Design & Material

In Unlimited Metal Expansion Joint designs, systems are fully optimized on a project-specific basis according to process conditions, temperature, pressure, fluid type, and movement requirements.

The bellows structures are engineered through detailed calculations and engineering analysis to ensure high fatigue resistance, maximum movement capacity, and long service life.

Bellows Materials

  • AISI 304
  • AISI 316 / 316L
  • AISI 321
  • AISI 310S
  • Inconel 625 / 718
  • Hastelloy (optional)

Body / Intermediate Components

  • Carbon steel
  • (P235GH, P265GH, ASTM A516 Gr.70)
  • Stainless steel
  • Special alloys
  • (depending on process requirements)

Optional Design Features

  • Internal liner
  • Pressure balancing systems
  • Movement limiting stops
  • Multi-ply bellows design
  • Special coating and insulation solutions
  • Project-specific connection designs

Production is carried out on a project basis in accordance with international design standards, process conditions, and customer engineering requirements.

Applications

  • Special process pipelines
  • Power plants
  • Refinery and petrochemical facilities
  • Chemical and heavy industry applications
  • High-temperature and high-pressure lines
  • Special projects where standard solutions are insufficient

Documents

Quotation Form